Jeep xj manual transmission removal

If you need both the transmission and the transfer case you can leave them connected but it will be quite a bit heavier and more awkward to remove. We offer a very popular line of heavy duty road runner series automatic transmission and torque converter packages for jeep, 4wd applications. Now we start getting into the fun part of the project. They are versions of the same basic transmission the original 904, but there are differences.

This manual is intended as a handy, easy to read reference book for the mechanics and diy persons. Dv8 offroad billet aluminum 5speed shift knob for 8795 jeep wrangler yj with manual transmission. Secure transmission and transfer case assembly on 4wd models to transmission jack with safety chains. Cherokee, comanche, grand wagoneer, pickup, wagoneer, wrangler. When you have a four wheel drive vehicle, like a jeep, the transmission works with a transfer case that splits the power in half to work both the. Shop a wide range of jeep, truck and suv jeep cherokee xj universal manual transmission and related parts for your vehicle. Get the best deals on complete manual transmissions for jeep cherokee. Jeep automatic transmissions midwest transmission center, inc. Also, how to pull a transmission from a jeep cherokee xj. The transmission cooler consists of a small radiator bolted behind the engines radiator and two transmission cooler lines that extend from the second radiator to the transmission. Remove the bolts holding the transmission to the transmission crossmember. The transmission takes power from the engine and then multiplies this power through a series of gears to make the car go.

View and download jeep wrangler 1997 manual online. Ax4 solid case no intermediate plate was used up to 10488. Our price is lower than the manufacturers minimum advertised price. It was introduced in the 1988 midyear yj wrangler and xj mj cherokee comanche jeeps, and found in 19891999 jeep xj, yj, and tj models. Its only year in the zj grand cherokee was 1993 and only with the sixcylinder. Unfortunately, even a jeep standard transmission needs to be maintained. How to remove a transmission from a jeep it still runs. How to remove the transmission from a jeep cherokee aw4. Manual transmission identification for 19872008 jeep.

Xj cherokee manual to automatic transmission swap jeep. Just cut it, pull it off, unbolt the whole shifter unit, stuff a rag in the hole in the transmission to keep debris out and the body will come right off with no trouble. The part number is bp17ma should the link below not work. We have the parts to match your jeep make and model and if we dont, we can get them.

There were three automatic transmissions used in a jeep cherokee xj. Page 10 8e 10 instrument panel systems diagnosis and testing continued remove the instrument cluster. Videos a look back at jeep cherokee television commercials. This part surrounds the boots base, to protect it and help hold it in place. Cherokee, grand cherokee, grand wagoneer, wrangler. Its only year in the zj grand cherokee was 1993, and only with the sixcylinder. Transmission removal and install oem tech discussion. Jeep cherokee xj 1993 transmission removal and installation. How to pull a transmission at the salvage yard youtube. Complete manual transmissions for jeep cherokee ebay. So you can save money right off the bat by forgoing the automatic and sticking with the manual jeep wrangler. All xj nonmodifiedstock questions go here manual transmission removal issues hoping someone will know a. Ax4 and ax5 key plate synchronizer 19841988 jeep xj yj by omix.

Whether you are mudding, rock crawling, taking on steep climbs or racing downhill, its good to know the control of your jeep is firmly in your grip. Available in three or fivedoor, five passenger, front engine, rear or fourwheel drive configurations, the xj was manufactured in toledo, ohio, usa. Manual transmission parts for jeep cherokee for sale ebay. Manual transmission plug tool i too am a newbie to jeeps and have wondered this very same thing. The aisinwarner ax15 transmission is a very successful, mediumduty, standard shift, fivespeed transmission. The ignition switch and lock cylinder is typically mounted on the steering column and actuated by an ignition key. Remove screws attaching shift lever boot to floorpan. Jeep cherokee xj 1988 1989 1990 1991 1992 transmission. The novak guide to the aisinwarner ax15 transmission. To gain access to ignition components on jeep vehicles, the steering column must be removed or lowered and the turn signal switch must be removed. Im not going to go into a lot of detail on the steps necessary to remove the ax15. Ac heater system manual ac system specifications ac system general servicing. Xj specseverything you need to know jeep cherokee talk.

Watch the step by step process and access more part pulling videos. Get the best deals on manual transmission parts for jeep cherokee when you shop. The jeep cherokee xj is a compact sport utility vehicle manufactured and marketed across a single generation by jeep in the united states from 1983 to 2001 and globally through 2014. They are lightduty transmissions found behind the amc 150 2. A jeep without a manual transmission is not an offroad jeep. As long as you dont try to rush or take unnecessary risks. In general, manual transmissions are less expensive than automatic transmissions. On 4wd models, connect transfer case shift linkage and vacuum.

You can complete the job in about an hour, though, with the proper tools. Ax5 manual transmission replacement parts jeep parts. This level of choice could be problematic and tiring if youre on a. The second and third numbers indicate month of manufacture. An excellent writeup on swapping an aw4 transmission into a 99 jeep tj that was equipped with a 5 speed manual transmission ax15. Jeep manual transmissions parts manual transmissions parts. When you buy a jeep wrangler manual transmission rebuild kit from, you wont face that situation again. Mar 17, 2014 how to pull a manual transmission duration. If you need help with this see the rear axle removal video.

Dana 35c without cclips 198419891990 dana 35c with cclips 199019912001. Jeep cherokee xj 1994 workshop service repair manual. Hydraulic and electronic controlled units can be found. Removing the transmission from your jeep cherokee is a job that will require more than one person because the transmission is heavy. Cherokee xj 19881992 cherokee xj 1993 cherokee xj 1994 cherokee xj 19951999 cherokee xj 2000 cherokee xj 19882001. Jeep yj wrangler ax15 transmission parts breakdown. A transmission cooler was an optional feature on the jeep cherokee. Jeep jk wrangler nsg370 manual transmission service. Certified transmission offers remanufactured units for jeep models that include the compass, grand cherokee, laredo, liberty, pickup, wagoneer, and wrangler.

The transmission and tcase are now hanging free at the end. The owners manual states to not tow a wrangler with one end off the ground. Jeep cherokee xj 1994 service repair manual meets all your information needs to repair or make some adjustments to your jeep cherokee xj 1994 service repair manual. The aisin warner ax15 transmission is a mediumduty, standard shift, fivespeed transmission introduced in the 1988 midyear yj wrangler and xj mj cherokee comanche jeeps, and found in 19881999 jeep chreokee and wrangler models. How to pull an xj cherokee transmission bleepinjeep. This swap is on the rare side, so we decided a video covering the basics was in order. Sharing the name of the original fullsize cherokee sj model, the 1984 xj cherokee was jeeps first allnew vehicle design since the 1963 sj wagoneer, as well as was the first american offroader built with fully integrated bodyandframe design, and became the mechanical basis for the mjseries jeep comanche pickup truck 19851992. Removing the automatic transmission from a jeep cherokee is a real chore and not something that should be attempted alone. With the transfer 5 turn the ignition switch to the off position. You have no obligation to purchase the product once you know the price.

Manual transmission drain plug tool jeep wrangler forum. Transmissions are extremely heavy and can really cause some damage if they fall. Jeep jeepcherokee xj universal manual transmission. Manual transmissions allow you to fully engage yourself with the driving experience and provide a great level of feedback of the demands placed on the jeep and giving you the option to select the proper gear for the particular situation. Transmission removal and install naxja forums north. Certified transmission has jeep owners in need of a new transmission taken care of. From bearings and spacers, to gaskets and seals, you get just what you need in a package that makes overhauling your transmission hasslefree. Remove the bolts on each end of the transmission crossmember to drop the. As a result, we cannot show you the price in catalog or the product page. Chrysler 904 torqueflite 3speed a popular transmission with most chrysler vehicles, from a slant six to v8s. You can also create a drain plug removal tool by cutting the end off of a 17mm allen wrench or h17 bit.

Disconnect fan shroud and transmission fill tube upper bracket. Oct 21, 2008 this is a shot of what your new nsg 370 manual transmission drain tool should look like when all is said and done. How to disconnect transmission cooler lines on the jeep. Online manual jeep jeep cherokee jeep cherokee xj 1984 1991. Advance adapters manual transmission identification chart for 19872006 jeep vehicles. Rocknob rawlings official major league baseball shift knob. When you have a four wheel drive vehicle, like a jeep, the transmission works with a transfer case that splits the.

Ac heater system manual ac heater system uniform inspection guidelines. Now with the engine rear end supported, you can remove the cross member from the jeep. For flattowing the owners manual states to put the transfer case in neutral and a manual transmission in gear, an auto in park. Jeep automatic transmissions available from midwest transmission inc. Stage ii xj s were upgraded to new process new np231 parttime transfer case or the partfulltime np242 in 1987. Learn how to pull a jeep transmission from bleepinjeep and pullapart. Ax15 removal jeep tj jeep wrangler tj web site of stu. This is an omix manual transmission shifter boot bezel. We have a large inventory of automatic transmission and transaxles ready to ship. The next series of numbers is the transmission serial number.

Remove transfer case from transmission if transmission is to be overhauled. The jeep cherokee, manufactured by chrysler, is geared toward serious offroad drivers. These transmissions are popularly replaced with the sm420 and sm465 transmissions, since they share. The xj donor vehicle will illustrate the parts involved, but to be general, youll need the transmission, flexplate and torque converter, the tcm transmission control module, wiring for the transmission control module, the throttle linkage and cable to the throttle valve on the transmission, the shifter and console for the automatic. A jeep manual transmission is one of the things that make jeeps the best offroad vehicles. The hardest part of my transmission removal was getting the top two bolts out. Crown automotive t5 transmission shift pattern insert for 8286 jeep cj series.

Do not use while operating a motor vehicle, heavy equipment, cherokee xj, wrangler tj, wrangler jk, or any jeep vehicle, especially the newer fiat ones. Omix manual transmission shifter boot bezel morris 4x4. This is what installing a diesel kj nv3550 manual transmission looks like. You get a bit more space for the upper nuts when you lower the jack under the engine. The 19841986 xj series had two choices of transfer cases. Jeep cherokee xj transmission removal and installation at. Xj s with command trac, jeep s parttime fourwheeldrive option, used the np207. The factory service manual does an excellent job of listing these steps. Im just going to give a quick overview and list a few snags that i ran into. Jeep cherokee xj 1988 1989 1990 1991 1992 transmission removal and installation mt. How to pull an xj cherokee transmission bleepinjeep reference.

Disconnect the tcase operating cable and loosen the tcase to transmission nuts. Made of plastic, the old ones are know to crack or break. Check out the jeep shift knobs for sale at to make a small change that goes a long way for you and your jeep. However, if youre going to do this, simply disconnect the.

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